Celik Halat General Purpose Steel Wire Rope 6x19S FC

Steel wire rope is an engineered product composed of multiple steel wires twisted into strands, which are then laid around a central core. This structure gives the rope its superior strength, flexibility, and durability for a wide array of heavy-duty applications across industries.
Construction and components
A steel wire rope is a sophisticated machine with several interdependent parts.
• Wires: These are the smallest components, typically made from high-carbon steel, alloy steel, or stainless steel. Thicker wires offer better abrasion resistance, while thinner wires provide greater flexibility.
• Strands: Groups of wires are twisted together in a specific pattern to form a single strand. The number of wires per strand and their arrangement determine the rope’s characteristics, such as flexibility and wear resistance.
• Core: The core is the central part of the rope that supports the strands and helps maintain their position under load.
o Independent Wire Rope Core (IWRC): A full wire rope serves as the core, offering the highest strength and resistance to crushing and heat.
o Fibre Core (FC): Made from natural or synthetic fibers, this core provides excellent flexibility and elasticity. It is lighter than a steel core but less resistant to crushing.
• Lubrication: A specialized lubricant is applied during manufacturing and throughout the rope’s life to reduce friction between wires and strands and prevent corrosion.
Types of steel wire rope
Wire ropes are categorized based on their material, coating, and construction.
• Galvanized wire rope: A zinc coating provides a corrosion-resistant layer, making it ideal for outdoor or general-purpose use where the rope is exposed to weather.
• Stainless steel wire rope: Made from stainless steel alloys, these ropes offer maximum resistance to corrosion and chemicals. They are essential for marine, food processing, and pharmaceutical applications.
• Plastic-coated wire rope: A protective layer of PVC or another polymer is applied over the rope to add abrasion resistance and protect the wires from external damage.
• Rotation-resistant rope: Designed with strands laid in opposing directions, this construction minimizes a suspended load’s tendency to twist or spin. It is critical for lifting applications with a single-line hoist.
• Compacted strand rope: Manufactured by compacting the strands, this rope type has a smoother outer surface. This increases its breaking strength and resistance to wear and crushing.
Key applications
Steel wire rope is a crucial component in numerous heavy-duty tasks across many industries.
• Construction: Used for cranes, hoists, and scaffolding to lift heavy materials and machinery.
• Marine and offshore: Used for rigging, mooring, fishing, and towing in corrosive saltwater environments.
• Mining: Vital for hoisting equipment and materials from mines.
• Aerospace: Supports aircraft control systems and other critical mechanisms.
• Transportation: Serves as a vital component in cable cars, elevators, and for tensioning suspension bridges.
Selection guidelines
Choosing the right wire rope is critical for safety and efficiency. The correct selection depends on several factors.
• Application: Consider the primary task—is it for lifting, pulling, or support?
• Load capacity (WLL): The Working Load Limit must exceed the maximum expected load, factoring in an appropriate safety margin.
• Environment: For corrosive or wet conditions, galvanized or stainless steel is necessary. For high-temperature environments, an IWRC is required.
• Flexibility vs. abrasion: High-flexibility ropes with more wires are better for bending over sheaves, while ropes with fewer, thicker wires offer greater resistance to abrasion.
• Rotation resistance: Select a rotation-resistant rope for single-line lifting to prevent the load from spinning.
Safety and maintenance
Proper maintenance and regular inspection are essential to ensure the longevity and safety of steel wire rope.
• Regular inspections: Before each use, inspect for signs of wear, broken wires, corrosion, or kinks. A complete inspection by a competent person should be conducted at least every three months.
• Proper lubrication: Apply fresh lubrication periodically to minimize internal friction and prevent corrosion, as the manufacturer’s original lubricant will deplete over time.
• Correct handling: Never drag a rope through dirt or gravel. Install and spool it correctly on drums and sheaves to prevent kinking, crushing, and excessive wear.
• Proper storage: Store rope in a clean, dry, and well-ventilated area away from direct contact with the ground and corrosive materials.
• Replacement: Immediately withdraw any damaged or compromised rope from service and destroy it to prevent re-use.